ASi-5 controls storage and retrieval crane safely through the aisles
The Klinkhammer Group provides comprehensive logistics solutions for automated high-bay warehouses and conveyor and picking systems. The medium-sized group of companies has been successfully using ASi and ASi Safety solutions from Bihl+Wiedemann for many years in its material handling. Ultimately, AS-Interface is the ideal wiring system for intralogistics, since it does not require cable assemblies and features simple piercing technology.
Maximum throughput of goods without compromising on safety
Klinkhammer Intralogistics relies on safety solutions from Bihl+Wiedemann for the new storage and retrieval crane (SRC) of an automated high-bay warehouse. ASi-5 Safety gateways connected via Safe Link enable safe communication between the moving SRC and the control cabinet.
In order to increase the throughput of goods, the SRC must be able to accelerate and decelerate as quickly as possible. The ability to combine position, direction, and speed monitoring data by means of a Bihl+Wiedemann speed monitor enables Klinkhammer to move at any point at the maximum permitted speed – without having to compromise on safety. The latest solution also makes it easy to implement new safety functions on the SRC, such as the addition of further safe signals.
Waterworks increase safety and flexibility with ASi-5
The Englerup waterworks in Vestsjaelland, Denmark, has installed a new SCADA control system – with an AS-Interface solution at its heart. All pumps, valves and other components are now connected in a network that is controlled by an ASi master. The cabling effort was minimal because the 2-wire ASi cable transports both data and power. Expanding the system is also easy, as one ASi Master can manage more than 100 devices.
ASi-5 guides storage and retrieval machine safely through the aisles
Klinkhammer Intralogistics relies on safety solutions from Bihl+Wiedemann for the new storage and retrieval machine (SRM) in an automated high-bay warehouse. ASi-5 Safety Gateways connected via Safe Link enable safe communication between the moving stacker crane and the control cabinet. Accelerating and decelerating the stacker crane as quickly as possible maximizes the throughput of goods.
ASi-5 simplifies RIELEC installations
Thanks to the ASi-5 technology, RIELEC Logistic Systems reduces installation costs and increases the flexibility of its projects. One of the key benefits of AS-Interface is that it enables machines to be assembled and disassembled quickly and easily. In addition, signals of all types can be easily integrated into the communication bus. The RIELEC Fit Sorter package sorter uses ASi-5 to control LED strips and to monitor conveyor belt sections. The ASi-5 gateways are responsible for collecting process and diagnostic information which is then transmitted to both the PLC and the cloud.
Predictive maintenance thanks to ASi-5 and IO-Link
SPAX International produces up to 50 million screws each day. To make the machines in production Industry 4.0-capable, the company relies on ASi-5/ASi-3 PROFINET gateways with an integrated safety monitor and compact IO-Link masters. The machines can be easily converted and now facilitate predictive maintenance. In addition to digital information, IO-Link devices can now also provide process and diagnostic values.
Danish brewery saves over 2.5 km of cable thanks to ASi
The brewery, which recently opened in April 2019, was designed and built by the brewery experts GEA Process Engineering A/S. All the brewery’s processes including ASi Masters and motors are controlled via PROFINET by two Siemens PLCs. All the brewery’s processes including ASi Masters and motors are controlled via PROFINET by two Siemens PLCs. All the tanks, kettles and plant components can be mutually connected by means of a system of 744 pneumatically activated process valves – controlled by eight ASi Masters from Bihl+Wiedemann. The ASi network also links together instruments and sensors that record the process data from each fermentation tank, such as the pressure, level and temperature.
Ardo A/S are now saving forklift time in their freezer room
Thanks to an ASi solution from Bihl+Wiedemann, food manufacturer Ardo A/S saves time when using forklift trucks in the freezer room. The ASi system, which controls a total of 30 Lenze Smart Motors, works reliably at all times, even at minus 20 degrees. It comprises two powered conveyor belts inside and two palletizing machines outside the freezer room.
Building materials company simplifies wiring thanks to ASi
LIP Bygningsartikler saves now 22% of the total cost on their conveyor modules thanks to an ASi solution from Bihl+Wiedemann. Each module and the complete system is connected through an ASi network with integrated safety from Bihl+Wiedemann. New conveyor modules can be added simply without additional wiring from the main PLC.
Would you like to share your success story?
Are you also enjoying the benefits of an exciting Bihl+Wiedemann application? And would you like to share your success story with interested people from all over the world? We would be delighted to present your story in an application report alongside an illustrative video. Get in touch with us!