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Safety over EtherCAT

What is Safety over EtherCAT?

Safety over EtherCAT is a safety profile for transmitting safety-critical data over EtherCAT. It meets the highest safety requirements of SIL3, thereby enabling safe data communication.

Products

AS-i 3.0 Safety over EtherCAT Gateway

The AS-i 3.0 EtherCAT gateway with integrated safety monitor, Safety over EtherCAT can – as a FSoE master – reliably control and monitor safe drives with a FSoE connection without the use of an additional higher level controller. The Safety over EtherCAT gateway takes over the safe part and safely switches the drives off when needed.

Safety over EtherCAT Gateway

Figure Type Model

"IP20":
Protected against solid foreign bodies having a diameter of 12.5 mm or larger and against finger contact, not protected against water.


"IP40":

Protected against solid foreign bodies having a diameter of 1.0 mm or larger, protected against access with a wire, no protection against water.

"IP54":

Protection against dust in damaging amounts, complete protection against contact, protection against splashing water in any angle.


"IP65":
Dust-tight, full protection against contact, protection against spray water (jet) from any angle.

"IP67":

Dust-tight, full protection against contact, protection against temporary immersion.

Protection rating

Communication interface between fieldbus and gateway:

interfaces for standardized fieldbus systems in industrial automation.


PROFIBUS AS-i gateway: interface for a PROFIBUS fieldbus

PROFIBUS AS-i Basic gateway: interface for a PROFIBUS fieldbus

PROFIBUS AS-i IP65 gateway: interface for a PROFIBUS fieldbus
PROFINET AS-i gateway: interface for a PROFINET fieldbus

EtherNet/IP+ Modbus TCP AS-i gateway: interface for an EtherNet/IP+ ModbusTCP fieldbus

BACnet/IP AS-i gateway: interface for a BACnet/IP fieldbus
DeviceNet AS-i gateway: interface for a DeviceNet fieldbus
ControlLogix AS-i gateway: interface for the ControlLogix backplane

Compact-/MicroLogix AS-i gateway: interface for the Compact-/MicroLogix backplane
EtherCat AS-i gateway: interface for an EtherCat fieldbus

POWERLINK AS-i gateway: interface for an POWERLINK fieldbus
CC-Link AS-i gateway:
interface for a CC-Link fieldbus
CANopen AS-i gateway: interface for a CANopen fieldbus
RS 485 Modbus AS-i gateway: interface for a Modbus/RTU; RS 485 fieldbus

Fieldbus interface

Standard devices

"Single Master":

1 AS-i network, 1 AS-i Master.

"Double Master":

2 AS-i networks, 2 AS-i Masters.

Safety devices

"Single Master":
1 AS-i network, 1 AS-i Master.

"Double Master":
2 AS-i networks, 2 AS-i Masters.

"Optional AS-i Safety coupling circuit":
2 AS-i networks, 1 AS-i Master.

Number of AS-i networks, number of AS-i Master

"yes, max. 4 A/AS-i network":
Cost-effective power for 2 AS-i networks with 1 power supply (optionally supply of multiple Single Gateways by 1 power supply).

Operation with short cable lengths with standard 24 V power supply possible.


"no, max. 8 A/AS-i network, redundant supply":
1 AS-i power supply per AS-i network. Gateway is powered in normal operation from one of the two AS-i power supplies.

Should one AS-i power supply fail, switching to the other AS-i power supply allows all the diagnostics functions to be maintained and the unaffected AS-i network continues to operate.

"no, max. 8 A/AS-i network":

1 AS-i power supply per AS-i network.

1 power supply, 1 gateway for 2 AS-i networks, inexpensive power supplies

"USB":

Access to AS-i Master and Safety Monitor with Bihl+Wiedemann proprietary software by using the USB interface.

"Ethernet fieldbus"

Access to AS-i Master and Safety Monitor with Bihl+Wiedemann software by using the Ethernet fieldbus interface.

"Ethernet fieldbus + Ethernet diagnostic":

Access to AS-i Master and Safety Monitor with Bihl+Wiedemann software by using the Ethernet diagnostic interface or Ethernet fieldbus interface.

"Ethernet diagnostic":

Access to AS-i Master and Safety Monitor with Bihl+Wiedemann software by using the Ethernet diagnostic interface.

"Ethernet diagnostic + Modbus TCP diagnostic":

Access to AS-i Master and Safety Monitor with Bihl+Wiedemann software or via Modbus TCP by using the Ethernet diagnostic interface.

For a full-fledged Modbus TCP fieldbus interface use one of our Modbus TCP gateways in stainless steel or Modbus TCP gateways with integrated safety monitor.

"Ethernet fieldbus + RS 232":

Access to AS-i Master and Safety Monitor with Bihl+Wiedemann software by using the Ethernet fieldbus interface or by using an adapter cable via RS 232 interface.


"RS 232":

Access to AS-i Master and Safety Monitor with Bihl+Wiedemann software by using an adapter cable via RS 232 interface.


The latest version of the device description file of the gateway/gateway with integrated safety monitor (GSD, GSDML, EDS, etc.) is available in the "Downloads" section of the respective device.

Diagnostic and configuration interface

Detects whether the same address has been assigned to two AS-i slaves. Frequent error when using a handheld addressing device.

Recognition of duplicate AS-i addresses

Checks the AS-i line for interference effects such as noise, external voltages, ...

AS-i fault detector

Using a C-program offers the possibility to run mini-PLC functions with a gateway.

Programming in C

An externally connected relay (contactor) can be connected via a feedback loop to the Safety Monitor for monitoring purposes.

Inputs digital, EDM
Inputs Safety, SIL 3, Cat. 4 Inputs safety, expandable to Outputs Safety, SIL 3, cat. 4 Safety outputs, independent according to SIL 3, expandable to Safety communication Article No.
BWU3418 Safety, EtherCAT Gateway with integrated Safety Monitor IP20 EtherCAT 2 AS-i networks, 2 AS-i Masters yes, max. 4 A/AS-i network Ethernet diagnostic yes yes optional 6 3 x 2 channels max. 62 x 2 channels, max. 1922 in max. configuration 6 release circuits; 6 x fast electronic safe outputs max. 64, max. 1984 in max. configuration FSoE + Safe Link

Safety over EtherCAT Accessories


Questions about our products and solutions?

We would be happy to assist you.