Safety Monitor

The Safety Monitor enables safe transmission and processing of safety relevant data from safety input modules and safe shut-off of safety output modules remotely over ASi right where the potentially hazardous motion takes place. And always PLe compliant.

Bihl+Wiedemann offers the Safety Monitor for ASi Safety at Work as a stand-alone device for expanding existing ASi circuits with safety modules. For new systems we can provide our ASi-3 resp. ASi-5/ASi-3 gateways with integrated Safety Monitor and interfaces for the most commonly used automation systems using the most efficient method for safely constructing 1 or 2 ASi circuits at the same time. Even large applications with up to 1922 safety I/Os can be implemented with these devices using our “Safe Link over Ethernet” technology by connecting multiple gateways safely over Ethernet/Profinet.

For small applications with three or more safe signals you should consider our Safety Basic Monitor, a compact safety controller without gateway but with configurable status outputs. The module allows for universal expansion and is also ideal as a head station for special safety applications.

 

System description

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Bihl+Wiedemann's Choice

The "Bihl+Wiedemann's Choice" range consists exclusively of best-practice products that combine the highest level of user experience, are nearly always in stock in large quantities and can usually be shipped right away. "Bihl+Wiedemann's Choice" items are suitable for almost all standard applications and are also very attractively priced thanks to the quantities produced. We have introduced the "Bihl+Wiedemann's Choice" labeling to provide our customers with a quick decision-making aid while clearly highlighting what advantages the respective product has for the customer.

B+W's Choice
  • ASi monitors
  • BACnet/IP
  • BACnet/IP, OPC UA
  • CANopen
  • CC-Link
  • DeviceNet
  • EtherCAT
  • EtherCAT, OPC UA
  • EtherNet/IP
  • EtherNet/IP + ModbusTCP
  • EtherNet/IP + ModbusTCP, OPC UA
  • Modbus/TCP
  • OPC UA
  • POWERLINK
  • POWERLINK, OPC UA
  • PROFIBUS
  • PROFINET
  • PROFINET, OPC UA
  • Sercos
  • Sercos, OPC UA
  • CIP Safety over EtherNet/IP
  • CIP Safety over EtherNet/IP + Safe Link
  • CIP Safety over Sercos
  • CIP Safety over Sercos + Safe Link
  • FSoE + Safe Link
  • PROFIsafe (F-CPU)
  • PROFIsafe (F-CPU) + Safe Link
  • Safe Link
  • openSAFETY over POWERLINK + Safe Link
  • safe Schneider drives over Sercos + Safe Link
  • EtherCAT ASi-5/ASi-3
  • EtherNet/IP + ModbusTCP ASi
  • EtherNet/IP + Modbus TCP ASi-5/ASi-3
  • POWERLINK ASi-5/ASi-3
  • PROFINET ASi-5/ASi-3
  • PROFIsafe, PROFIBUS
  • PROFIsafe, PROFINET
  • PROFIsafe, PROFINET, ASi-5 / ASi-3
  • Safety, BACnet/IP
  • Safety, CANopen
  • Safety, CC-Link
  • Safety, DeviceNet
  • Safety, EtherCAT
  • Safety, EtherCAT ASi-5/ASi-3
  • Safety, EtherNet/IP + ModbusTCP
  • Safety, EtherNet/IP + Modbus TCP, ASi-5 / ASi-3
  • Safety, POWERLINK
  • Safety, POWERLINK ASi-5/ASi-3
  • Safety, PROFIBUS
  • Safety, PROFINET
  • Safety, PROFINET ASi-5/ASi-3
  • Safety, Sercos ASi-5/ASi-3
  • Safety Basic Monitor
  • Starter Kits
  • Gateway with integrated Safety Monitor
  • Safety Basic Monitor with extended features
  • IP20
  • 3 x 2 channels
  • 3 x 2 channels, input 3 optional for speed monitor (up to 4 kHz)
  • 4 x 2 channels, inputs 3+4 optional for speed monitor (up to 4 kHz)
  • 4 x 2 channels, inputs 3+4, compatible as replacement with consortial monitor
  • 6
  • 8
  • max. 31 x 2 channels
  • max. 31 x 2 channels, max. 1891 in max. configuration
  • max. 62 x 2 channels, max. 1922 in max. configuration
  • max. 128 x 2 channels, max. 3968 in max. configuration
  • 2 release circuits, 2 x electronic safe outputs
  • 6 release circuits, 6 x electronic safe outputs
  • ASi-3 compatible
  • ASi-5 + ASi-3 compatible
  • ASi-5 compatible
  • max. 8
  • max. 16
  • max. 31
  • max. 31, max. 991 in max. configuration
  • max. 32, max. 991 in max. configuration
  • max. 32, max. 992 in max. configuration
  • max. 64, max. 1984 in max. configuration
  • max. 128, max. 3968 in max. configuration
  • 1 ASi network, 1 ASi-3 Master
  • 1 ASi network, 1 ASi-5/ASi-3 Master
  • 1 ASi network, no ASi Master, ASi Monitor
  • 2 ASi networks, 2 ASi-3 Masters
  • 2 ASi networks, 2 ASi-5/ASi-3 Masters
  • no, max. 8 A/ASi network
  • no, max. 8 A/ASi network, redundant supply
  • yes, max. 0,5 A/ASi network, max. 8 A with ASi power supply
  • yes, max. 4 A/ASi network
  • yes, max. 8 A/ASi network
  • Ethernet diagnostic
  • Ethernet diagnostic + Modbus TCP diagnostic
  • Ethernet fieldbus + Ethernet diagnostic
  • USB
  • no
  • yes
  • no
  • yes
  • no
  • optional
    Safety Monitor

    The Safety Monitor enables safe transmission and processing of safety relevant data from safety input modules and safe shut-off of safety output modules remotely over ASi right where the potentially hazardous motion takes place. And always PLe compliant.

    Bihl+Wiedemann offers the Safety Monitor for ASi Safety at Work as a stand-alone device for expanding existing ASi circuits with safety modules. For new systems we can provide our ASi-3 resp. ASi-5/ASi-3 gateways with integrated Safety Monitor and interfaces for the most commonly used automation systems using the most efficient method for safely constructing 1 or 2 ASi circuits at the same time. Even large applications with up to 1922 safety I/Os can be implemented with these devices using our “Safe Link over Ethernet” technology by connecting multiple gateways safely over Ethernet/Profinet.

    For small applications with three or more safe signals you should consider our Safety Basic Monitor, a compact safety controller without gateway but with configurable status outputs. The module allows for universal expansion and is also ideal as a head station for special safety applications.

     

    System description

    Figure
    Fieldbus interface
    Safety communication
    Inputs Safety, SIL 3, Cat. 4
    Outputs Safety, SIL 3, cat. 4
    ASi-5/ASi-3
    Number of ASi networks, number of ASi Master
    Integrated decoupling, ASi current measurement in the gateway
    Article No.
    ASi monitors
    -
    4 x 2 channels, inputs 3+4, compatible as replacement with consortial monitor
    2 release circuits, 2 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, no ASi Master, ASi Monitor
    no, max. 8 A/ASi network
    		BWU2567
    ASi monitors
    -
    4 x 2 channels, inputs 3+4 optional for speed monitor (up to 4 kHz)
    2 release circuits, 2 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 0,5 A/ASi network, max. 8 A with ASi power supply
    		BWU2700
    ASi monitors
    Safe Link
    3 x 2 channels, input 3 optional for speed monitor (up to 4 kHz)
    2 release circuits, 2 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 0,5 A/ASi network, max. 8 A with ASi power supply
    		BWU2852
    ASi monitors
    -
    4 x 2 channels, inputs 3+4 optional for speed monitor (up to 4 kHz)
    2 release circuits, 2 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 0,5 A/ASi network, max. 8 A with ASi power supply
    		BW2512
    PROFIBUS
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU2822
    PROFIBUS
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU2793
    PROFIBUS
    PROFIsafe (F-CPU)
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU2819
    PROFINET
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU2828
    PROFINET
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU2798
    PROFINET
    PROFIsafe (F-CPU) + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3367
    PROFINET
    PROFIsafe (F-CPU)
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU2794
    PROFINET, OPC UA
    PROFIsafe (F-CPU) + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3674
    PROFINET, OPC UA
    PROFIsafe (F-CPU) + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    1 ASi network, 1 ASi-5/ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU3862
    PROFINET, OPC UA
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU4000
    PROFINET, OPC UA
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    1 ASi network, 1 ASi-5/ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU3863
    PROFINET, OPC UA
    PROFIsafe (F-CPU) + Safe Link
    -
    -
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3833
    PROFINET, OPC UA
    PROFIsafe (F-CPU) + Safe Link
    -
    -
    ASi-5 + ASi-3 compatible
    1 ASi network, 1 ASi-5/ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU4018
    PROFINET, OPC UA
    Safe Link
    -
    -
    ASi-5 + ASi-3 compatible
    1 ASi network, 1 ASi-5/ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU3998
    Sercos, OPC UA
    safe Schneider drives over Sercos + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3861
    Sercos, OPC UA
    CIP Safety over Sercos + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3860
    Sercos, OPC UA
    CIP Safety over Sercos + Safe Link
    -
    -
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3845
    EtherNet/IP + ModbusTCP, OPC UA
    CIP Safety over EtherNet/IP + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3683
    EtherNet/IP + ModbusTCP
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3543
    EtherNet/IP + ModbusTCP
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    no, max. 8 A/ASi network, redundant supply
    		BWU3544
    EtherNet/IP + ModbusTCP
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU3542
    EtherNet/IP + ModbusTCP, OPC UA
    CIP Safety over EtherNet/IP + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3857
    EtherNet/IP + ModbusTCP, OPC UA
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3825
    EtherNet/IP + ModbusTCP, OPC UA
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    1 ASi network, 1 ASi-5/ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU3866
    BACnet/IP, OPC UA
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    yes, max. 8 A/ASi network
    		BWU4780
    BACnet/IP, OPC UA
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    no, max. 8 A/ASi network, redundant supply
    		BWU4001
    DeviceNet
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU2972
    EtherCAT
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU2944
    EtherCAT
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU2797
    EtherCAT, OPC UA
    FSoE + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3858
    EtherCAT, OPC UA
    FSoE + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    1 ASi network, 1 ASi-5/ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU3583
    EtherCAT, OPC UA
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    1 ASi network, 1 ASi-5/ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU3991
    POWERLINK, OPC UA
    openSAFETY over POWERLINK + Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3865
    POWERLINK, OPC UA
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-5 + ASi-3 compatible
    2 ASi networks, 2 ASi-5/ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3828
    POWERLINK
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    2 ASi networks, 2 ASi-3 Masters
    yes, max. 4 A/ASi network
    		BWU3176
    POWERLINK
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU3177
    CANopen
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU2804
    CC-Link
    Safe Link
    3 x 2 channels
    6 release circuits, 6 x electronic safe outputs
    ASi-3 compatible
    1 ASi network, 1 ASi-3 Master
    yes, max. 4 A/ASi network
    		BWU2833
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